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AceTel
Industry 4.0 & Smart Manufacturing

Industrial IoT & Smart Factory Connectivity Solutions

Ruggedized 5G and 4G LTE cellular gateways with RS485/RS232 serial interfaces, dual-SIM failover, and extreme temperature resilience for automated manufacturing, robotics, and SCADA telemetry.

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Multi-Gigabit 5G Sub-6GHz & Cat 19 LTE with sub-millisecond low latency
Dual SIM intelligent failover with multi-WAN link redundancy
Legacy industrial interfaces: RS232, RS485, Modbus gateway & GPIO
Hardened DIN-rail aluminum enclosure rated for -30°C to +70°C environments
Integrated IPsec, OpenVPN, GRE tunnels with zero-trust network access

Solving the Industrial Connectivity Bottleneck in Industry 4.0

Modern smart manufacturing facilities and automated warehouses demand deterministic, high-throughput, and ultra-reliable wireless connectivity to link automated guided vehicles (AGVs), programmable logic controllers (PLCs), robotic arms, and SCADA telemetry systems. Traditional Wi-Fi frequently suffers from RF interference in metal-dense industrial environments, dead zones, and disruptive handoff latency.

AceTel’s Industrial IoT Connectivity Architecture bridges this critical gap by deploying ruggedized 5G NR and 4G LTE industrial gateways that deliver carrier-grade cellular reliability, hard real-time latency, and comprehensive physical protocol bridging.


Key Architectural Advantages

1. Ultra-Low Latency & High-Density Machine Telemetry

Powered by Qualcomm Snapdragon industrial silicon, AceTel gateways support 5G Standalone (SA) architecture with network slicing capabilities. This guarantees prioritized bandwidth and sub-15ms round-trip latency for mission-critical robotics, automated optical inspection (AOI), and remote crane operations.

2. Physical Protocol Bridging for Legacy Factory Infrastructure

  • Serial Modbus Gateway: Built-in RS232/RS485 interfaces with Modbus RTU/ASCII to Modbus TCP conversion.
  • Programmable GPIO: Digital inputs and outputs for direct trigger monitoring, alarm relays, and door sensor integrations.
  • Multi-Port Gigabit Switching: Direct wired connections for industrial cameras, HMI touch panels, and edge IPCs without auxiliary switches.

3. Harsh Environment Endurance

Built to withstand severe factory conditions, our industrial hardware features:

  • Solid extruded aluminum alloy housing with IP30/IP40 ingress protection
  • Wide operating temperature range (-30°C to +70°C) with passive fanless heat dissipation
  • Wide voltage DC power input (9V–36V) with reverse polarity, overvoltage, and surge protection (Level 3/4 ESD)
  • Standard 35mm DIN-rail and wall mounting hardware included

[ Factory Sensors / PLCs / Cameras ]
                  │ (RS485 / Modbus / GigE)

   [ AceTel R310F 5G Industrial Router ]

        ┌─────────┴─────────┐
        ▼                   ▼
 (SIM 1: Private 5G)  (SIM 2: Public LTE Backup)
        │                   │
        └─────────┬─────────┘

 [ Enterprise SCADA / Cloud Dashboard ]

Enterprise Security & VPN Tunnels

Factory data security is paramount. AceTel industrial firmware includes a hardened enterprise firewall with stateful packet inspection (SPI), port forwarding, MAC address filtering, and multi-tunnel cryptographic protocols:

  • IPsec, OpenVPN, GRE, PPTP, and L2TP encryption engines
  • Hardware-based Crypto Engine ensuring wire-speed VPN throughput without CPU bottlenecks
  • Role-Based Access Control (RBAC) preventing unauthorized configuration changes on local factory networks
Recommended Hardware

Applicable Hardware Platforms for this Solution

These carrier-certified devices are optimized for integration within this solution architecture.

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FAQ

Frequently Asked Questions

Key technical, architecture, and deployment inquiries regarding our Industrial IoT & Smart Factory Connectivity Solutions.

How does the industrial router handle legacy factory equipment using serial protocols?
AceTel industrial routers like the R310F feature integrated RS232 and RS485 terminal blocks with Modbus RTU-to-TCP conversion, enabling legacy PLCs, CNC machinery, and environmental sensors to transmit data directly over high-speed 5G networks without external protocol converters.
What redundancy mechanisms ensure 99.999% uptime in automated production lines?
Our industrial solutions combine dual-SIM active/standby cellular failover with multi-WAN failover (Gigabit Ethernet WAN + 5G wireless backup). If the primary wireline connection or primary SIM suffers packet loss or dropouts, traffic automatically fails over in under 3 seconds.
Can we manage hundreds of distributed factory routers from a centralized platform?
Yes, all AceTel industrial gateways natively support TR-069, TR-181, and SNMP management protocols, compatible with carrier ACS servers, GenieACS, and the AceTel Cloud Device Management platform for remote mass firmware upgrades and telemetry monitoring.
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